SG101
Advanced HMI Controller for Injection Molding Machines
10.1"
Screen Size
1024*600
Resolution
USB / Ethernet / RS232
Connectivity
Up to 64
I/O Capacity
All Injection Moulding Machines
Best For
MAIN TECHNICAL ADVANTAGES
Key Features
Industry-leading solutions designed for performance, reliability, and ease of use.
Rich Graphical HMI
10.1" high-resolution (1024×600, 16.7M colors) display ensures clarity and enhanced UI experience.
WiFi / IoT Enabled
Remote monitoring, daily report management, and in-depth SPC analytics over Wi-Fi connectivity.
Real-Time Monitoring
Live visualization of machine parameters: cycle time, pressure, temperature, status, alarms & energy consumption.
Multi-Stage Execution Control
Digital & proportional outputs programmable for each execution stage.
Rugged Industrial Build
ABS shock-absorbing enclosure designed for long-term industrial use.
USB & SD Storage Support
On-field data transfer & calibration; optional 20GB long-term data retention module.
TECHNICAL DETAILS
Specifications
| Parameter | Value |
|---|---|
| Screen Size | 10.1" |
| Resolution | 1024*600 |
| CPU | 32-BIT ARM-CORTEX M3 EMBEDDED PROCESSOR |
| LCD Backlight | LED-TYPE DIGITALLY CONTROLLED CONTRAST |
| Number of Keys | 64-KEYS WITH LED INDICATION FOR DIRECT FUNCTION CALL KEYS |
| Machine Scan Time | 1 MSEC |
| MCM Scan Time | 1 MSEC |
| Communication Ports | USBX1, ETHERNET OR RS232 |
| I/O Board Interface | UTP CAT6 CABLE WITH REMOTE INTERFACE UP TO 5M |
| Data Retention | 20GB OPTIONAL MODULE |
| Construction | ABS BLEND RUGGED BODY WITH SHOCK-ABSORBING LINING |
| I/O Capacity | Up to 64 |
| Best For | All Injection Moulding Machines |
| I/O Compatibility | Upto 32 Inputs/48 Outputs |
| Best For | All Injection Moulding Machines |
PRODUCT COMPONENTS
What's in the box
Controller Unit (HMI + Keypad)
A robust, operator-friendly control interface designed for real-time machine operation.Features an intuitive layout with dedicated keys for faster navigation and precise control.
I/O Board (System Board)
The core processing and connectivity unit that manages all machine inputs and outputs.Ensures stable communication between sensors, actuators, and control logic.
SMPS Power Supply
Industrial-grade switched-mode power supply that delivers consistent and reliable power to the system, even under fluctuating conditions.
Supply Cable
Pre-configured cable set for quick and secure connectivity between controller and machine systems, reducing installation time.
Amplifier Card
Enables precise control of proportional valves, ensuring accurate pressure and flow regulation for optimized machine performance.
Noise Filter
Protects the system from electrical noise and voltage disturbances, enhancing controller stability and longevity.
RESOURCES
Technical Documents
Download comprehensive documentation for SG101 installation, configuration, and maintenance.
USE CASES
Popular Applications for SG101
Horizontal Injection Molding
High-speed production with consistent output
Vertical Injection Moulding
Efficient insert molding with compact design
Toggle Mechanism Machines
Energy-efficient clamping for faster cycles
Direct Locking Machines
Uniform clamping for precision moulding
Multi-Material Machines
Advanced control for multi-shot molding
Precision Moulding Applications
Tight tolerance control for critical parts
Industries We Serve
We support
Injection Molding
Precision controllers designed for accuracy, consistency & cycle-optimization.
Blow Molding
Advanced solutions for efficient and precise blow molding processes.
Rubber Molding
Robust control systems tailored for rubber component manufacturing.
OEMs & System Integrators
Tailored components and control solutions designed for seamless machine integration.
Packaging Automation
High-speed, precise control for advanced packaging and sorting machinery.
Plastics Ecosystem
Integrated solutions supporting the entire plastics lifecycle from production to recycling.
Injection Molding
Precision controllers designed for accuracy, consistency & cycle-optimization.
Blow Molding
Advanced solutions for efficient and precise blow molding processes.
Rubber Molding
Robust control systems tailored for rubber component manufacturing.
OEMs & System Integrators
Tailored components and control solutions designed for seamless machine integration.
Packaging Automation
High-speed, precise control for advanced packaging and sorting machinery.
Plastics Ecosystem
Integrated solutions supporting the entire plastics lifecycle from production to recycling.
In Action
Vignan Controllers in Action
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