SUPER
Advanced HMI Controller for Injection Molding Machines
5.7"
Screen Size
640*480
Resolution
USB / Ethernet / RS232
Connectivity
Medium
I/O Capacity
Toggle Injection Molding
Best For
MAIN TECHNICAL ADVANTAGES
Key Features
Industry-leading solutions designed for performance, reliability, and ease of use.
Graphical Industrial Display
A 5.7” TFT graphical LCD display provides clear visualization of machine parameters, cycle data, and production status.
Compact 3-Piece System Architecture
The controller features an ultra-compact modular 3-piece configuration, simplifying installation & integration with machine control systems.
High-Speed Embedded Processing
Powered by a 32-bit ARM-7 processor running at 72 MHz, ensuring responsive control and reliable execution of machine cycles.
Adaptive Temperature Control
Supports advanced adaptive PID control, maintaining accurate barrel temperature regulation with ±1 to −2 °C precision.
Extensive Input/Output Interface
Provides 24 digital inputs and 32 digital outputs, enabling flexible machine control and automation integration.
Robust Industrial Keypad Interface
Equipped with 57 keys with LED indicators, allowing operators to quickly access machine functions and monitor system status.
TECHNICAL DETAILS
Specifications
| Parameter | Value |
|---|---|
| System Configuration | Ultra Compact 3-piece system |
| MMI CPU | 32-Bit ARM-7 Embedded Processor @72MHz |
| Display Graphical LCD | Display with 5.7” TFT 640*480 pixel resolution |
| LCD Backlit | LED Type for LCD longlife |
| No. of Keys | 47-with LED indication for direct fn. call keys |
| Machine Scan Time | 2500 microsec (400 times/sec) |
| MMI Scan Time | 1000 microsec (1000times/sec) |
| No. of Mould Programs | 30 |
| No. of Digital Inputs | 24 (Type NPN-NO, Max.Source Current 5ma) |
| No. of Digital Outputs | 32 (Max. current output of 2A for each o/p) |
| Digital Outputs Feature | Onsite programmable for each stage |
| No. of Analog Inputs | 2 (Clamp + Screw) |
| No. of Temp. Sensors | 6 (Type: RTD Pt-100 Isolated) |
| Analog Input Resolution | 12-bit |
| Temp. Measuring Accuracy | 0.25 °C |
| Temp. Control Accuracy | +1 to -2 °C of set value |
| Type of Temp. Control | Advanced Adaptive PID control |
| No. of PWM Outputs | 2 Nos. digitally user calibrated |
| No. of PWM Outputs | 4 Nos. digitally user calibrated |
| PWM O/P Voltage Range | 0 to +10volts with 12-bit resolution |
| Power consumption | 3.25W max.(standby) |
| Max. Operating Temperature | 60 °C |
| Screen Size | 5.7" |
| Resolution | 640*480 |
| Communication Ports | IXUSB(2.O), IXETHERNET OR RS232 |
| I/O Capacity | Medium |
| Best For | Toggle Injection Molding |
| I/O Compatibility | Upto 24 Inputs/32 Outputs |
PRODUCT COMPONENTS
What's in the box
Human Machine Interface (HMI)
The graphical LCD interface provides operators with a clear overview of machine parameters including injection pressure, cycle status, temperature zones, and alarms.
Controller Processing Unit
The embedded ARM-7 processor ensures stable execution of machine cycles and precise synchronization between machine components.
Modular I/O Interface
The controller integrates with multiple digital and analog inputs/outputs, enabling efficient monitoring and control of sensors, valves, heaters, and machine actuators.
Supply Cable
Pre-configured cable set for quick and secure connectivity between controller and machine systems, reducing installation time.
Amplifier Card
Enables precise control of proportional valves, ensuring accurate pressure and flow regulation for optimized machine performance.
Noise Filter
Protects the system from electrical noise and voltage disturbances, enhancing controller stability and longevity.
RESOURCES
Technical Documents
Download comprehensive documentation for SUPER installation, configuration, and maintenance.
USE CASES
Popular Applications for SUPER
Horizontal Injection Molding
High-speed production with consistent output
Vertical Injection Moulding
Efficient insert molding with compact design
Toggle Mechanism Machines
Energy-efficient clamping for faster cycles
Direct Locking Machines
Uniform clamping for precision moulding
Multi-Material Machines
Advanced control for multi-shot molding
Precision Moulding Applications
Tight tolerance control for critical parts
Industries We Serve
We support
Injection Molding
Precision controllers designed for accuracy, consistency & cycle-optimization.
Blow Molding
Advanced solutions for efficient and precise blow molding processes.
Rubber Molding
Robust control systems tailored for rubber component manufacturing.
OEMs & System Integrators
Tailored components and control solutions designed for seamless machine integration.
Packaging Automation
High-speed, precise control for advanced packaging and sorting machinery.
Plastics Ecosystem
Integrated solutions supporting the entire plastics lifecycle from production to recycling.
Injection Molding
Precision controllers designed for accuracy, consistency & cycle-optimization.
Blow Molding
Advanced solutions for efficient and precise blow molding processes.
Rubber Molding
Robust control systems tailored for rubber component manufacturing.
OEMs & System Integrators
Tailored components and control solutions designed for seamless machine integration.
Packaging Automation
High-speed, precise control for advanced packaging and sorting machinery.
Plastics Ecosystem
Integrated solutions supporting the entire plastics lifecycle from production to recycling.
In Action
Vignan Controllers in Action
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