FLEXEM SINGLE STATION
Advanced HMI Controller for Blow & Injection Molding Machines
7” TFT
Screen Size
800*480 PIXELS
Resolution
USB / RS485
Connectivity
Up to 32 I/O Channels
I/O Capacity
Single Station Machines
Best For
MAIN TECHNICAL ADVANTAGES
Key Features
Industry-leading solutions designed for performance, reliability, and ease of use.
Advanced HMI Interface
7” TFT touch interface with intuitive controls for easy machine operation and monitoring.
High-Speed Processing
32-bit ARM Cortex M3 processor with fast scan time (400 cycles/sec) for precise control.
Real-Time Machine Monitoring
Displays critical parameters like pressure, temperature, alarms, and process status in real time.
Single Station Control System
Optimized for single station blow molding machines with reliable sequence execution.
Integrated Proportional Control
Built-in flow & pressure proportional control for improved accuracy and consistency.
Flexible I/O Configuration
Supports up to 32 I/O interfaces based on machine requirements.
TECHNICAL DETAILS
Specifications
| Parameter | Value |
|---|---|
| SYSTEM CONFIGURATION | HIGHLY INTEGRATED 3-PIECE SYSTEM |
| Screen Size | 7” TFT |
| Resolution | 800*480 PIXELS |
| MMI CPU CORE | 32-BIT ARM-CORTEX M3 EMBEDDED PROCESSOR |
| MACHINE SCAN TIME | 400 TIMES/SEC (-2.5MSEC) |
| MMI SCAN TIME | 1000 TIMES/SEC GIMSEC) |
| NO. OF MOLD PROGRAMS | 120 |
| Communication Ports | USB + RS485 |
| 1/0 BOARD INTERFACE | FULL DUPLEX RS485, WITH REMOTE INTERFACE UPTO 5M |
| HISTORY DATABASE MEMORY | UNLIMITED |
| ERGONOMICS | ABS BLEND ENCLOSURE |
| I/O Capacity | Up to 32 I/O Channels |
| Best For | Single Station Machines |
| Screen Size | 4-Line |
| I/O Capacity | 32-bit ARM-7 @72 MHz |
| Best For | Small & Vertical Injection Molding |
| Model Feature | Touch Screen |
| I/O Compatibility | Upto pto 24 Inputs/32 Outputs |
| Proportional Valve compatibility | true |
| Machine Real-time Graphics | Yes |
| Year of Release | 2020 |
PRODUCT COMPONENTS
What's in the box
Controller Unit (HMI + Keypad)
Advanced 7” TFT touch-based HMI with integrated keypad for intuitive machine control, real-time monitoring, and seamless navigation across operations.
I/O Board System
Core processing and connectivity unit managing all machine inputs and outputs, ensuring precise control, signal stability, and reliable operation.
SMPS Power Supply
Industrial-grade switched-mode power supply delivering stable and efficient power to ensure uninterrupted performance in demanding environments.
Supply Cable
Pre-configured industrial cables for secure and quick connectivity between controller, I/O modules, and machine systems.
Amplifier Card
Enables precise control of proportional valves, ensuring accurate pressure and flow regulation for optimized machine performance.
EMI Noise Filter
Protects the system from electrical noise and voltage disturbances, enhancing operational stability and component longevity.
RESOURCES
Technical Documents
Download comprehensive documentation for FLEXEM SINGLE STATION installation, configuration, and maintenance.
USE CASES
Popular Applications for FLEXEM SINGLE STATION
Standard Blow Moulding Machines
Reliable control for single-station production with consistent output
PET Bottle Manufacturing
Precise process control for uniform bottle quality and finish
Small to Medium Container Production
Ideal for jars, cans, and industrial packaging applications
Semi-Automatic Blow Moulding Machines
Upgrade legacy machines with improved automation and control
Custom Blow Moulding Applications
Flexible configuration for specialized production requirements
Low to Medium Volume Production
Optimized for stable performance in moderate production environments
Industries We Serve
We support
Injection Molding
Precision controllers designed for accuracy, consistency & cycle-optimization.
Blow Molding
Advanced solutions for efficient and precise blow molding processes.
Rubber Molding
Robust control systems tailored for rubber component manufacturing.
OEMs & System Integrators
Tailored components and control solutions designed for seamless machine integration.
Packaging Automation
High-speed, precise control for advanced packaging and sorting machinery.
Plastics Ecosystem
Integrated solutions supporting the entire plastics lifecycle from production to recycling.
Injection Molding
Precision controllers designed for accuracy, consistency & cycle-optimization.
Blow Molding
Advanced solutions for efficient and precise blow molding processes.
Rubber Molding
Robust control systems tailored for rubber component manufacturing.
OEMs & System Integrators
Tailored components and control solutions designed for seamless machine integration.
Packaging Automation
High-speed, precise control for advanced packaging and sorting machinery.
Plastics Ecosystem
Integrated solutions supporting the entire plastics lifecycle from production to recycling.
In Action
Vignan Controllers in Action
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