SS57
Advanced HMI Controller for Injection Molding Machines
5.7"
Screen Size
640×480
Resolution
ARM-7 + PIC Dual
I/O Capacity
Injection Moulding Machines
Best For
MAIN TECHNICAL ADVANTAGES
Key Features
Industry-leading solutions designed for performance, reliability, and ease of use.
High-Resolution Graphical Display
The SS57 features a 5.7” TFT display with 16 million colors and 640×480 resolution, providing operators with clear visualization
Dual-Processor Control Architecture
Built on ARM and PIC processor technology, the controller delivers high-speed processing and stable machine performance.
Seamless Servo Integration
The controller integrates easily with servo drives, proportional valves, and variable volume pump systems
On-Field Programmable Outputs
Supports programmable digital and proportional outputs, allowing machine builders to customize machine execution.
Long-Term Machine Data Storage
An SD card storage system records machine shots, set data changes & errors for up to 10 years.
USB Connectivity
Front-side USB port allows quick software updates, remote reprogramming, and machine calibration, improving service efficiency.
TECHNICAL DETAILS
Specifications
| Parameter | Value |
|---|---|
| System Configuration | Highly Integrated 4-piece system |
| MMI CPU | 32-Bit ARM-7 Embedded Processor @72MHz |
| LCD Backlit | LED Type with Digitally adjustable Contrast |
| No. of Keys | 55-with LED indication for direct fn. call keys |
| Machine Scan Time | 2500 microsec (400 times/sec) |
| MMI Scan Time | 1000 microsec (1000times/sec) |
| No. of Mould Programs | 120 |
| History Database Memory | 2GB, data retention for machine lifetime |
| Communication Channels | USB(front) @48MHz & RS232 @9600baud |
| I/O Board CPU | 16-Bit Microchip DSP Processor @40MHz |
| No. of Digital Inputs | 32 (Type NPN-NO, Max.Source Current 5ma) |
| No. of Digital Outputs | 40 (Max. current output of 2A for each o/p) |
| Digital Outputs Feature | Onsite programmable (Delays & Switching) |
| No. of Analog Inputs | 5 (4 Linear Pot.+1 Pressure Transducer) |
| No. of Temp. Sensors | 8 (Type: RTD Pt-100 Isolated) and J-type Thermocouple |
| Analog Input Resolution | 12-bit |
| Temp. Control Accuracy | +1 to -2 °C of set value |
| Type of Temp. Control | Advanced Adaptive PID control |
| No. of PWM Outputs | 4 Nos. digitally user calibrated |
| PWM O/P Voltage Range | -10 to +10volts with 16-bit resolution |
| Power consumption | 6.25W max.(standby) |
| Max. Operating Temperature | 60 °C |
| Screen Size | 5.7" |
| Resolution | 640×480 |
| I/O Capacity | ARM-7 + PIC Dual |
| Best For | Injection Moulding Machines |
| I/O Compatibility | Upto 32 Inputs/48 Outputs |
PRODUCT COMPONENTS
What's in the box
Human Machine Interface (HMI)
A 5.7” graphical interface designed for intuitive operation, enabling operators to monitor machine cycles, process parameters, and system alerts in real time.
Controller Processing Unit
A dual-processor architecture combining ARM and PIC processors ensures fast computation and stable machine control.
Modular I/O Interface
The system provides multiple digital and analog input/output channels for integrating sensors, valves, heaters, and machine actuators.
Supply Cable
Pre-configured cable set for quick and secure connectivity between controller and machine systems, reducing installation time.
Amplifier Card
Enables precise control of proportional valves, ensuring accurate pressure and flow regulation for optimized machine performance.
Noise Filter
Protects the system from electrical noise and voltage disturbances, enhancing controller stability and longevity.
RESOURCES
Technical Documents
Download comprehensive documentation for SS57 installation, configuration, and maintenance.
USE CASES
Popular Applications for SS57
Horizontal Injection Molding
High-speed production with consistent output
Vertical Injection Moulding
Efficient insert molding with compact design
Toggle Mechanism Machines
Energy-efficient clamping for faster cycles
Direct Locking Machines
Uniform clamping for precision moulding
Multi-Material Machines
Advanced control for multi-shot molding
Precision Moulding Applications
Tight tolerance control for critical parts
Industries We Serve
We support
Injection Molding
Precision controllers designed for accuracy, consistency & cycle-optimization.
Blow Molding
Advanced solutions for efficient and precise blow molding processes.
Rubber Molding
Robust control systems tailored for rubber component manufacturing.
OEMs & System Integrators
Tailored components and control solutions designed for seamless machine integration.
Packaging Automation
High-speed, precise control for advanced packaging and sorting machinery.
Plastics Ecosystem
Integrated solutions supporting the entire plastics lifecycle from production to recycling.
Injection Molding
Precision controllers designed for accuracy, consistency & cycle-optimization.
Blow Molding
Advanced solutions for efficient and precise blow molding processes.
Rubber Molding
Robust control systems tailored for rubber component manufacturing.
OEMs & System Integrators
Tailored components and control solutions designed for seamless machine integration.
Packaging Automation
High-speed, precise control for advanced packaging and sorting machinery.
Plastics Ecosystem
Integrated solutions supporting the entire plastics lifecycle from production to recycling.
In Action
Vignan Controllers in Action
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